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I own two Ender3 printers, a stock one and one upgraded with SKR mini E3 v1.2 and BMG clone.

I calibrated the E-steps using the filament measurement method ~415 looks correct.

The machine severely over extrudes, reducing the flow rate to ~50 % looks right. I would say it pushes out about twice as much material then it should.

I am testing this using a simple one walled cube, sliced with Cura 4.7.1.

Printing this will have the wall thickens about double and several blobbing on the side the layers are restarted.

Printing the same G-code on the stock printer works without problems.

Printing from the card or using Repetier Server does not make any difference.

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  • $\begingroup$ 415 is not correct, so much I can tell from my config. My Ener3 has: #define DEFAULT_AXIS_STEPS_PER_UNIT { 80, 80, 400, 93 } $\endgroup$
    – Trish
    Nov 2, 2020 at 17:40
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    $\begingroup$ 93 is for the direct original extruder $\endgroup$
    – sanyi
    Nov 2, 2020 at 18:31
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    $\begingroup$ correct, i expressed wrongly, I meant "not geared" as the Bondtech BMG extruder it is, such extruder has a gear reduction, hence the bigger E-steps needed $\endgroup$
    – sanyi
    Nov 2, 2020 at 20:00
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    $\begingroup$ 415 should be pretty close. My BMG clone runs at 407 (with 16x microstepping and 1.8° stepper motors). 93 is obviously for the stock extruder, which the asker replaced. Make sure you have no flow rate modifiers active with M221 S100 $\endgroup$
    – towe
    Nov 3, 2020 at 6:32
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    $\begingroup$ At how many microsteps have you set the TMC2209? Default should be #define E0_MICROSTEPS 16 as seen in the Configuration_adv.h. $\endgroup$
    – 0scar
    Nov 3, 2020 at 8:02

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