I'm near the end of the build of a i3 MK2 clone and have run into a problem with the Z-axis motors. Specifically, the Z-axis will move down (and trigger the endstop) but it will only make a quick noise if I try to move it up.
M119 shows all endstops open. Min software stops are currently disabled, as I try to set the printer up. Using Marlin 1.1.3 with a RAMPS 1.4. Both motors turn and I've even uncoupled the entire X-axis carriage.
Additional test: reversed the z-axis motor wires and they only go up. Inverted the motor direction in software and they also only go up.
Any advice? I've definitely done a few searches but haven't solved the problem.
Config.h is as follows (clipped due to posting restrictions):
//===========================================================================
//============================== Endstop Settings ===========================
//===========================================================================
// @section homing
// Specify here all the endstop connectors that are connected to any endstop or probe.
// Almost all printers will be using one per axis. Probes will use one or more of the
// extra connectors. Leave undefined any used for non-endstop and non-probe purposes.
#define USE_XMIN_PLUG
#define USE_YMIN_PLUG
#define USE_ZMIN_PLUG
//#define USE_XMAX_PLUG
//#define USE_YMAX_PLUG
//#define USE_ZMAX_PLUG
// coarse Endstop Settings
//#define ENDSTOPPULLUPS // Comment this out (using // at the start of the line) to disable the endstop pullup resistors
#if DISABLED(ENDSTOPPULLUPS)
// fine endstop settings: Individual pullups. will be ignored if ENDSTOPPULLUPS is defined
//#define ENDSTOPPULLUP_XMAX
//#define ENDSTOPPULLUP_YMAX
//#define ENDSTOPPULLUP_ZMAX
//#define ENDSTOPPULLUP_XMIN
//#define ENDSTOPPULLUP_YMIN
//#define ENDSTOPPULLUP_ZMIN
//#define ENDSTOPPULLUP_ZMIN_PROBE
#endif
// Mechanical endstop with COM to ground and NC to Signal uses "false" here (most common setup).
#define X_MIN_ENDSTOP_INVERTING true // set to true to invert the logic of the endstop.
#define Y_MIN_ENDSTOP_INVERTING true // set to true to invert the logic of the endstop.
#define Z_MIN_ENDSTOP_INVERTING true // set to true to invert the logic of the endstop.
#define X_MAX_ENDSTOP_INVERTING false // set to true to invert the logic of the endstop.
#define Y_MAX_ENDSTOP_INVERTING false // set to true to invert the logic of the endstop.
#define Z_MAX_ENDSTOP_INVERTING false // set to true to invert the logic of the endstop.
#define Z_MIN_PROBE_ENDSTOP_INVERTING true // set to true to invert the logic of the probe.
// Enable this feature if all enabled endstop pins are interrupt-capable.
// This will remove the need to poll the interrupt pins, saving many CPU cycles.
//#define ENDSTOP_INTERRUPTS_FEATURE
//=============================================================================
//============================== Movement Settings ============================
//=============================================================================
// @section motion
/**
* Default Settings
*
* These settings can be reset by M502
*
* Note that if EEPROM is enabled, saved values will override these.
*/
/**
* With this option each E stepper can have its own factors for the
* following movement settings. If fewer factors are given than the
* total number of extruders, the last value applies to the rest.
*/
//#define DISTINCT_E_FACTORS
/**
* Default Axis Steps Per Unit (steps/mm)
* Override with M92
* X, Y, Z, E0 [, E1[, E2[, E3[, E4]]]]
*/
#define DEFAULT_AXIS_STEPS_PER_UNIT { 100, 100, 4000, 120 }
/**
* Default Max Feed Rate (mm/s)
* Override with M203
* X, Y, Z, E0 [, E1[, E2[, E3[, E4]]]]
*/
#define DEFAULT_MAX_FEEDRATE { 200, 200, 3, 25 }
/**
* Default Max Acceleration (change/s) change = mm/s
* (Maximum start speed for accelerated moves)
* Override with M201
* X, Y, Z, E0 [, E1[, E2[, E3[, E4]]]]
*/
#define DEFAULT_MAX_ACCELERATION { 3000, 3000, 100, 10000 }
/**
* Default Acceleration (change/s) change = mm/s
* Override with M204
*
* M204 P Acceleration
* M204 R Retract Acceleration
* M204 T Travel Acceleration
*/
#define DEFAULT_ACCELERATION 3000 // X, Y, Z and E acceleration for printing moves
#define DEFAULT_RETRACT_ACCELERATION 3000 // E acceleration for retracts
#define DEFAULT_TRAVEL_ACCELERATION 3000 // X, Y, Z acceleration for travel (non printing) moves
/**
* Default Jerk (mm/s)
* Override with M205 X Y Z E
*
* "Jerk" specifies the minimum speed change that requires acceleration.
* When changing speed and direction, if the difference is less than the
* value set here, it may happen instantaneously.
*/
#define DEFAULT_XJERK 10.0
#define DEFAULT_YJERK 10.0
#define DEFAULT_ZJERK 0.4
#define DEFAULT_EJERK 2.0
//===========================================================================
//============================= Z Probe Options =============================
//===========================================================================
// @section probes
//
// See http://marlinfw.org/configuration/probes.html
//
/**
* Z_MIN_PROBE_USES_Z_MIN_ENDSTOP_PIN
*
* Enable this option for a probe connected to the Z Min endstop pin.
*/
#define Z_MIN_PROBE_USES_Z_MIN_ENDSTOP_PIN
/**
* Z_MIN_PROBE_ENDSTOP
*
* Enable this option for a probe connected to any pin except Z-Min.
* (By default Marlin assumes the Z-Max endstop pin.)
* To use a custom Z Probe pin, set Z_MIN_PROBE_PIN below.
*
* - The simplest option is to use a free endstop connector.
* - Use 5V for powered (usually inductive) sensors.
*
* - RAMPS 1.3/1.4 boards may use the 5V, GND, and Aux4->D32 pin:
* - For simple switches connect...
* - normally-closed switches to GND and D32.
* - normally-open switches to 5V and D32.
*
* WARNING: Setting the wrong pin may have unexpected and potentially
* disastrous consequences. Use with caution and do your homework.
*
*/
//#define Z_MIN_PROBE_ENDSTOP
//#define Z_MIN_PROBE_PIN Z_MAX_PIN
/**
* Probe Type
*
* Allen Key Probes, Servo Probes, Z-Sled Probes, FIX_MOUNTED_PROBE, etc.
* You must activate one of these to use Auto Bed Leveling below.
*/
/**
* The "Manual Probe" provides a means to do "Auto" Bed Leveling without a probe.
* Use G29 repeatedly, adjusting the Z height at each point with movement commands
* or (with LCD_BED_LEVELING) the LCD controller.
*/
//#define PROBE_MANUALLY
/**
* A Fix-Mounted Probe either doesn't deploy or needs manual deployment.
* (e.g., an inductive probe or a nozzle-based probe-switch.)
*/
#define FIX_MOUNTED_PROBE
/**
* Z Servo Probe, such as an endstop switch on a rotating arm.
*/
//#define Z_ENDSTOP_SERVO_NR 0 // Defaults to SERVO 0 connector.
//#define Z_SERVO_ANGLES {70,0} // Z Servo Deploy and Stow angles
/**
* The BLTouch probe uses a Hall effect sensor and emulates a servo.
*/
//#define BLTOUCH
#if ENABLED(BLTOUCH)
//#define BLTOUCH_DELAY 375 // (ms) Enable and increase if needed
#endif
/**
* Enable if probing seems unreliable. Heaters and/or fans - consistent with the
* options selected below - will be disabled during probing so as to minimize
* potential EM interference by quieting/silencing the source of the 'noise' (the change
* in current flowing through the wires). This is likely most useful to users of the
* BLTouch probe, but may also help those with inductive or other probe types.
*/
//#define PROBING_HEATERS_OFF // Turn heaters off when probing
//#define PROBING_FANS_OFF // Turn fans off when probing
// A probe that is deployed and stowed with a solenoid pin (SOL1_PIN)
//#define SOLENOID_PROBE
// A sled-mounted probe like those designed by Charles Bell.
//#define Z_PROBE_SLED
//#define SLED_DOCKING_OFFSET 5 // The extra distance the X axis must travel to pickup the sled. 0 should be fine but you can push it further if you'd like.
//
// For Z_PROBE_ALLEN_KEY see the Delta example configurations.
//
/**
* Z Probe to nozzle (X,Y) offset, relative to (0, 0).
* X and Y offsets must be integers.
*
* In the following example the X and Y offsets are both positive:
* #define X_PROBE_OFFSET_FROM_EXTRUDER 10
* #define Y_PROBE_OFFSET_FROM_EXTRUDER 10
*
* +-- BACK ---+
* | |
* L | (+) P | R <-- probe (20,20)
* E | | I
* F | (-) N (+) | G <-- nozzle (10,10)
* T | | H
* | (-) | T
* | |
* O-- FRONT --+
* (0,0)
*/
#define X_PROBE_OFFSET_FROM_EXTRUDER 22 // X offset: -left +right [of the nozzle]
#define Y_PROBE_OFFSET_FROM_EXTRUDER 12 // Y offset: -front +behind [the nozzle]
#define Z_PROBE_OFFSET_FROM_EXTRUDER 0 // Z offset: -below +above [the nozzle]
// X and Y axis travel speed (mm/m) between probes
#define XY_PROBE_SPEED 8000
// Speed for the first approach when double-probing (with PROBE_DOUBLE_TOUCH)
#define Z_PROBE_SPEED_FAST HOMING_FEEDRATE_Z
// Speed for the "accurate" probe of each point
#define Z_PROBE_SPEED_SLOW (Z_PROBE_SPEED_FAST / 2)
// Use double touch for probing
//#define PROBE_DOUBLE_TOUCH
/**
* Z probes require clearance when deploying, stowing, and moving between
* probe points to avoid hitting the bed and other hardware.
* Servo-mounted probes require extra space for the arm to rotate.
* Inductive probes need space to keep from triggering early.
*
* Use these settings to specify the distance (mm) to raise the probe (or
* lower the bed). The values set here apply over and above any (negative)
* probe Z Offset set with Z_PROBE_OFFSET_FROM_EXTRUDER, M851, or the LCD.
* Only integer values >= 1 are valid here.
*
* Example: `M851 Z-5` with a CLEARANCE of 4 => 9mm from bed to nozzle.
* But: `M851 Z+1` with a CLEARANCE of 2 => 2mm from bed to nozzle.
*/
#define Z_CLEARANCE_DEPLOY_PROBE 10 // Z Clearance for Deploy/Stow
#define Z_CLEARANCE_BETWEEN_PROBES 5 // Z Clearance between probe points
// For M851 give a range for adjusting the Z probe offset
#define Z_PROBE_OFFSET_RANGE_MIN -20
#define Z_PROBE_OFFSET_RANGE_MAX 20
// Enable the M48 repeatability test to test probe accuracy
//#define Z_MIN_PROBE_REPEATABILITY_TEST
// For Inverting Stepper Enable Pins (Active Low) use 0, Non Inverting (Active High) use 1
// :{ 0:'Low', 1:'High' }
#define X_ENABLE_ON 0
#define Y_ENABLE_ON 0
#define Z_ENABLE_ON 0
#define E_ENABLE_ON 0 // For all extruders
// Disables axis stepper immediately when it's not being used.
// WARNING: When motors turn off there is a chance of losing position accuracy!
#define DISABLE_X false
#define DISABLE_Y false
#define DISABLE_Z false
// Warn on display about possibly reduced accuracy
//#define DISABLE_REDUCED_ACCURACY_WARNING
// @section extruder
#define DISABLE_E false // For all extruders
#define DISABLE_INACTIVE_EXTRUDER true // Keep only the active extruder enabled.
// @section machine
// Invert the stepper direction. Change (or reverse the motor connector) if an axis goes the wrong way.
#define INVERT_X_DIR false
#define INVERT_Y_DIR false
#define INVERT_Z_DIR false
// Enable this option for Toshiba stepper drivers
//#define CONFIG_STEPPERS_TOSHIBA
// @section extruder
// For direct drive extruder v9 set to true, for geared extruder set to false.
#define INVERT_E0_DIR false
#define INVERT_E1_DIR false
#define INVERT_E2_DIR false
#define INVERT_E3_DIR false
#define INVERT_E4_DIR false
// @section homing
//#define Z_HOMING_HEIGHT 4 // (in mm) Minimal z height before homing (G28) for Z clearance above the bed, clamps, ...
// Be sure you have this distance over your Z_MAX_POS in case.
// Direction of endstops when homing; 1=MAX, -1=MIN
// :[-1,1]
#define X_HOME_DIR -1
#define Y_HOME_DIR -1
#define Z_HOME_DIR -1
// @section machine
// Travel limits after homing (units are in mm)
#define X_MIN_POS 0
#define Y_MIN_POS 0
#define Z_MIN_POS 0
#define X_MAX_POS 230
#define Y_MAX_POS 200
#define Z_MAX_POS 200
// If enabled, axes won't move below MIN_POS in response to movement commands.
//#define MIN_SOFTWARE_ENDSTOPS
// If enabled, axes won't move above MAX_POS in response to movement commands.
//#define MAX_SOFTWARE_ENDSTOPS
/**
* Filament Runout Sensor
* A mechanical or opto endstop is used to check for the presence of filament.
*
* RAMPS-based boards use SERVO3_PIN.
* For other boards you may need to define FIL_RUNOUT_PIN.
* By default the firmware assumes HIGH = has filament, LOW = ran out
*/
//#define FILAMENT_RUNOUT_SENSOR
#if ENABLED(FILAMENT_RUNOUT_SENSOR)
#define FIL_RUNOUT_INVERTING false // set to true to invert the logic of the sensor.
#define ENDSTOPPULLUP_FIL_RUNOUT // Uncomment to use internal pullup for filament runout pins if the sensor is defined.
#define FILAMENT_RUNOUT_SCRIPT "M600"
#endif
