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I know I did something stupid. I just had to have a SLA 3d printer. The issue being I live in a one bedroom apartment. In the months of owning it I have made lots of amazing pieces, I also for the first time in my life have not only allergies, but sever allergies. I thought I had the flu, and has been most of the last 2-3 months. After making the connection to the symptoms appearing after I got the printer, I sealed the resin vat and removed all cleaning station items from my living space. I had thought I had done "enough" by sealing the printers door, and making sure I could not smell any chemicals, and getting a chemical grade air filter.

It's been 2 days, and I'm instantly recovering from my symptoms, and have discontinued allergy medication.

Other than not own this type of printer, what kind of setup do I need so that I can safely use this printer? Does anyone sell enclosures or setups for businesses or homes that will solve this issue?

I can move the cleaning station to my balcony, as it also has a sink and space. Placing the printer even in an enclosure outside would be hard due to the humidity and extreme pollen we get here.

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First things first: Resin is very aggressive. It can very easily make you hypersensitive, even to the fumes of it. So step 1 is easy:

Limit exposure

Wear gloves when working with resin. As you live with your printer in the same room, bottle up the resin right after use and only open it during use to prevent buildup over time and exposure. To further reduce the exposure, leave the room while printing if possible and ventilate the room after bottling the resin again. Possibly even wear breathing protection during operation.

Enclose and seal the machine

To keep the vapors away from you, the machine needs to be enclosed airtight. Any lids need to get a seal, non-opening joints of the frame need to be sealed with a sealant like silicone. Often it is hard to retrofit an enclosure to seal up the workspace.

If you want to enclose the full machine, I suggest using glass sheets and silicone sealant for the whole inside. Brace the construction from the outside with L-profiles along the corners and joints. The most tricky part will be the opening hatch and wiring/ducting access hole. The opening seal needs a sealing lid all around that gets compressed on closing the machine up and some kind of lock to keep it this way. The air filtration and wire access are just hard to make because of their circular shape. You might want to use a wooden or metal base plate, so it is best to put ventilation through the base. In case of wood, afterward coat the inside surface with a thin layer of an airtight material, such as epoxy resin or silicone.

Low presssure operation by ventilating the machine

The next best thing to isolating the machine workspace from the air completely is to make it a low-pressure operation. This means that you evacuate the air from the machine. The imperfect seals now work against a high pressure outside and low pressure inside, meaning that the flow in any non-sealed spot only knows one direction: into the machine.

Ventilation outside...

Fred's answer provides good basics on how to do this in general by using parts for Laser evacuation. This is also the most space-economic way.

...and filtering.

But there are (partial) indoor solutions even, based on ventilating the air from the printer into a multi-stage air filter could reduce or eliminate the amount of chemical exposure. This is not a slim piece of foam, it is a boxy setup with about 3 to 6 stages of filtering. Among dry-filters, a paint-filter in combination with an active coal one should eliminate a large portion of irritants from the stream, but might still need to be vented outside to reduce exposure even more. A 'wet' air filter, where the exhaust of the machine is pearled through a basin of a cleaning liquid (often water or a solvent like isopropylic alcohol) like in an aquarium could help to catch even more chemicals but is bulky.

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One of the options you have would be to create a negative pressure in your working area. This would be accomplished by installing a fan with the flow direction to the outside. The inside portion of the fan should have ducting that terminates near your printer. You could place your printer in something elaborate, or in something as simple as a large cardboard box and attach the ducting to the box.

As the fan operates, air would be pulled from an open window elsewhere in the room and travel into the cardboard box. It would carry fumes from the printer to the fan and out of the building.

I have a CO2 laser which generates large amounts of smoke. Part of the installation includes a powerful blower not placed in the window, but with ducting from the machine and to a panel in the window frame. I used scrap plastic to make a baffle that accepted the ducting while blocking the rest of the window.

laser cutter blower

Squirrel-cage blowers provide powerful airflow but you may not need something as expensive as a laser cutter blower. A boat bilge blower might be sufficient to provide clearing airflow for your printer.

bilge blower

Additionally, a small bilge blower such as that shown above will use smaller diameter ducting, which would be easier to find and less expensive. The bilge blower in the picture provides for an in and out attachment, while the not-really-a-laser-cutter blower in the picture does not. A true laser cutter blower has ducting attachments for input and output.

One characteristic of this type of clearing system is that outside air will possibly change the temperature of the room/building. During the winter, the rest of my house got noticeably cooler while the exhaust fan was operating.

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