I'd say you should experiment with [Slic3r][1] it can manage extrusion in very sophisticated way it can overextrude if you need a line wider than actual nozzle size as same as it can underextrude if needed it can even change extrusion continuously while extruding one line here are simple examples [![enter image description here][2]][2] i use [mattercontrol][3] and slic3r as slicing engine [1]: http://slic3r.org/ [2]: https://i.sstatic.net/Y9ARQ.png [3]: http://www.mattercontrol.com/