After seeing a question about FDM printing of temperature-resistant parts, high-temperature 2-part epoxy came to mind. Are there any (experimental or production) FDM extruders for laying viscous, fast-curing epoxy, mixing it at the last moment before extrusion? Or likewise other cured/resin materials, either 2-part or UV-cured (with whole print volume flooded with UV)?

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    $\begingroup$ I vaguely remember that there had been experiments with some kind of air curing resin iirc... like... it would spray down a resin like from an ink cartridge... $\endgroup$ – Trish Jan 27 at 0:54
  • $\begingroup$ It seems possible to print uncured resin with FDM, then cure it later with UV, temperature, or the curing process. It probably wouldn't use filament and a hotend nozzle. Two part epoxy would be a challenge. $\endgroup$ – Perry Webb Jan 28 at 14:08
  • $\begingroup$ Yeah, I assumed it wold be unheated and be more like a paste extruder. $\endgroup$ – R.. GitHub STOP HELPING ICE Jan 28 at 14:43
  • $\begingroup$ Maybe an intense solid state UV laser focused where the extrusion hits the print would work. Dentists are using resins for fillings with blue light cure rather than UV. This is also an option. It's safer and may be easier to implement. $\endgroup$ – Perry Webb Jan 28 at 14:57
  • $\begingroup$ @PerryWebb: I was thinking of extruded material being sufficiently viscous that there's no race to cure it before it flows. I don't doubt the kind of thing you're talking about is possible too, but it's likely a much higher price bracket than what I had in mind and oriented (I think) towards high resolution rather than ability to FDM-print parts without the thermal property limitations. $\endgroup$ – R.. GitHub STOP HELPING ICE Jan 28 at 16:09

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Material Beam

Material blasting is a unique 3D resin printing technology that can be compared to an office inkjet printer. It is also considered one of the fastest and most accurate 3D printing technologies available for resin printing today.

Material Beam 3D printers are similar to inkjet 3D printers in that they also have a print head from which thousands of tiny resin droplets are applied to the building platform and then cured with UV light. Once a layer has been completed, the building platform automatically lowers to the height of a layer and the process is repeated until the object is completed.

The technology of material blasting enables high dimensional accuracy, but speed is also a convincing point. The process in which the resin droplets are ejected from several print heads, which in turn move back and forth over the building platform, is known as line-by-line cutting. This ensures that multiple parts can be produced without affecting the build speed. As a user, you also have the choice between matte and shiny surfaces on your 3D printed object. However, the individual components for material beam technology are very cost-intensive. Other disadvantages are the waste of material when you choose to print matt surfaces and the low strength of the 3D printed parts.

  • $\begingroup$ This is very interesting and I think it qualifies as an answer, but not quite the sort of thing I was wondering about. $\endgroup$ – R.. GitHub STOP HELPING ICE Jan 28 at 15:49

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